The breaker’s inrush capability was traditionally expressed as the product of peak current and natural frequency, \(i\times f\) (equivalently a \(di/dt\) limit). This limit was developed for shock-wave-limited devices such as oil breakers: during the pre-strike arc before galvanic contact, the rapidly rising current in an incompressible medium creates a shock wave that can damage nozzles and other internal parts. The class C2 limit was historically about 100 kA × kHz.
Four decades of experience with SF6 and vacuum interrupters have shown them far less shock-wave sensitive. Tests to 2500 kA × kHz on a 72.5 kV SF6 breaker, and vacuum tests to 23.8 kHz, showed no shock-wave damage.
The quantity that actually needs limiting is the inrush current integral (ICI), not the peak and certainly not the frequency — a conclusion CIGRE WG A3.38 also reached. The ICI multiplied by the arc voltage is the pre-arc energy deposited on the closing contacts, and over a typical 1–3 ms pre-arc that energy can be comparable to a short-circuit making operation, so inrush erosion is not a lesser duty than fault making. Counter-intuitively, a lower frequency can be more damaging, because it lengthens the current pulse and increases contact erosion.
For a gas or vacuum breaker the practical limit is more often the control-system transients or the capacitors themselves than the interrupter. Two allowances follow: if the magnitude \(i\) is within the tested value \(i_{bb}\), the frequency may exceed \(f_{bb}\) provided \(i\times f < 4\,i_{bb}f_{bb}\); and if \(i < 0.1\,i_{bb}\) there is no upper limit on frequency. Where the nameplate or IEEE Std C37.04 peak is exceeded, the manufacturer should be consulted.
Three families of mitigation are available, and they work in different ways: they reduce the peak current, reduce the pre-arc energy, or control the closing instant so that the bank is energised at a less severe point on the voltage wave. For the 138 kV example the options compare as follows:
Note — the fixed-inductor side effect
A fixed inductor cuts the peak effectively but roughly halves the frequency and — per IEEE Std C37.011 — can introduce a high-frequency transient recovery voltage that may exceed the standardised TRV envelope. Pre-insertion resistors and controlled closing achieve the deepest peak reduction (to ~6 kA here) without lowering the frequency. Whichever route is chosen, a detailed study is needed to confirm the mitigation is effective.
Note — two side effects of a series inrush reactor
A series inrush-limiting reactor is a passive, reliable option, but it changes the bank in two ways beyond limiting the inrush. First, it tunes the bank to a series-resonant frequency, so it must not be tuned close to a load-generated harmonic — otherwise the bank becomes an unintended single-tuned filter, offering a low-impedance path to that harmonic and overloading itself (unless it is deliberately designed as a filter). Second, it raises the net leading kvar rather than lowering it: the voltage drop across the reactor adds to the capacitor voltage, so the capacitor terminal voltage rises to \(V_{c} = \dfrac{n^{2}}{n^{2}-1}\,V\) (with \(n = f_{n}/f\) the tuning ratio), and because reactive output scales with the square of voltage the combination delivers more leading kvar — the capacitor rated voltage may therefore need to be increased. The reactor’s ohmic losses can also be significant and need a thermal check. See the APS note on devices for limiting capacitor-switching transients for how reactors, pre-insertion resistors and controlled switching compare.