Because every breaker has some restrike probability in service, a genuinely restrike-free breaker cannot be defined. The workable concept is a restrike classification tied to a specific test procedure. Three classes are defined in IEEE Std C37.04, with the design-test criteria set out in IEEE Std C37.09 and C37.100.2.
The classes differ mainly in their test programmes. Class C2 tests are performed on preconditioned contacts — preconditioning being three interruptions at 60% of rated short-circuit current — and the C2 programme uses a greater total number of tests, with many more operations near the minimum arcing time, than C1. In other words, C2 is demonstrated by more severe and more numerous tests than C1.
The service level of restrike probability still depends on operating conditions such as the number of operations per year, network condition and maintenance policy, so no single common probability level can be attached to a class.
The intended service probabilities are roughly 1 restrike in 50 operations for class C1 and 1 in 500 for class C2, but the demonstration is statistical: only 168 single-phase test operations are required for C2, while a C2 breaker may see a switching life of 2000 operations or more. It cannot be guaranteed that fewer than about four restrikes occur across that life, so a capacitive-switching installation must still be designed to withstand a few restrikes during its life.
Type tests also hold the recovery voltage for 0.3 s to expose any delayed restrikes, which in practice do not occur beyond about 0.2 s.
Those raw test counts overstate the field restrike rate, and by a known margin. A type test interrupts at the minimum arcing time — the worst case for a restrike — whereas in service the arcing time is randomly distributed. The ratio between the two is an acceleration factor set by the scatter of the breakdown voltage: about 6 for the narrow scatter of SF6 and about 4 for the wider scatter of vacuum. Because a class C2 programme runs on the order of 76–104 operations at that worst-case arcing time, the demonstrated “fewer than one restrike” performance extends to roughly 330–480 random field operations (CIGRE TB 817). A separate, smaller acceleration (about 1.5) applies to the making duty, because tests close within a narrow window around the voltage peak while field closing is random. The class is therefore a deliberately conservative, worst-case statement of field behaviour.
Key idea
A class is a laboratory statement of probability. The energies in a test circuit differ from those in a real network, so even the class C0 requirement that multiple restrikes not be observed cannot be assured in service, and the bank’s overvoltage protection during a type test may differ from that in the field. Select the class from the service conditions, the number of switching operations expected per year, and the consequences of a restrike for both the network and the breaker — not from the test result alone.