Power Quality & Harmonics

Effects of Harmonic Distortion on Power System Equipment

Harmonic distortion acts on a power system in three ways: it increases heating, raises voltage and insulation stress, and disturbs the operation of connected equipment. The effects are often slow and invisible at first. This final part of the series works through the duty placed on capacitors, transformers, cables, neutrals, machines, protection and metering, and sets out how harmonic impact is assessed and mitigated.

Reading time ≈ 17 min · Part Two of the series

Harmonic distortion affects power systems in three main ways: it increases equipment heating, increases voltage and insulation stress, and can disturb the operation of connected equipment. These effects are not always visible immediately — a system may run for some time with distortion present, but the long-term result can be overheating, accelerated insulation ageing, capacitor failures, transformer derating, nuisance tripping, metering errors or malfunction of sensitive electronics.

Key idea
  1. Harmonic current mainly causes losses and heating; harmonic voltage causes insulation stress and load disturbance.
  2. Frequency-dependent effects (eddy losses, skin effect, capacitor current) make high-order harmonics disproportionately important.
  3. Capacitors are the most harmonic-sensitive equipment, mainly because they can resonate with the system inductance.
  4. Harmonics are both an emission problem and an equipment-duty problem — check PCC compliance and internal withstand.

Section 1

The mechanism of harmonic effects

Harmonic current → additional losses and heating.
Harmonic voltage → insulation stress and load disturbance.
Harmonic current × network impedance → harmonic voltage distortion.

For harmonic order \(h\), the harmonic voltage at a bus is approximated by:

\[ V_h = Z_h I_h \]
\(V_h\)
harmonic voltage at order \(h\)
\(I_h\)
injected harmonic current
\(Z_h\)
network impedance at harmonic order \(h\)

This is why the same nonlinear load may be acceptable in one system but problematic in another: if the system impedance is high at a harmonic frequency — especially through resonance — the voltage distortion can be significant. Harmonic assessment is therefore a combined assessment of the source, the network impedance, the equipment withstand and the applicable planning or compatibility limits.

Section 2

Why harmonics increase heating

The most common effect of harmonics is additional heating. Harmonic currents raise the RMS current and so increase losses in conductors, windings, cores and insulation. The RMS value of a distorted current is:

\[ I_{rms}=\sqrt{I_1^2+\sum_{h=2}^{\infty}I_h^2} \]
\(I_{rms}\)
total RMS current
\(I_1\)
fundamental current
\(I_h\)
current at harmonic order \(h\)

With the current distortion \(THD_I=\dfrac{\sqrt{\sum_{h\ge2}I_h^2}}{I_1}\), this can be written as:

\[ I_{rms}=I_1\sqrt{1+THD_I^2} \]
\(THD_I\)
current total harmonic distortion (as a fraction)

so harmonics raise the total RMS current even when the fundamental load current is unchanged. Ignoring skin and proximity effects, copper loss is approximately:

\[ P_{cu}=R\sum_{h=1}^{\infty}I_h^2 = R I_1^2\left(1+THD_I^2\right) \]
\(P_{cu}\)
copper (conductor) loss
\(R\)
conductor resistance (assumed constant)

In practice, resistance rises with frequency through skin and proximity effects, so a more realistic expression uses an effective AC resistance per order:

\[ P_{cu}=\sum_{h=1}^{\infty}R_h I_h^2 \]
\(R_h\)
effective AC resistance at harmonic order \(h\)
\(I_h\)
current at harmonic order \(h\)

This matters for transformers, cables, busbars, generators and motors: even a harmonic current smaller than the fundamental can cause significant heating, because effective resistance and stray losses grow with frequency.

Section 3

Core losses and magnetic equipment

Harmonics also raise iron losses in transformers, motors and generators. Iron loss has two parts — hysteresis and eddy-current. Hysteresis loss follows approximately:

\[ P_h \propto f\,B_m^{\,n} \]
\(P_h\)
hysteresis loss
\(f\)
frequency
\(B_m\)
maximum flux density
\(n\)
Steinmetz exponent (typically about 1.6)

and eddy-current loss follows approximately:

\[ P_e \propto f^{2}\,B_m^{2} \]
\(P_e\)
eddy-current loss
\(f\)
frequency
\(B_m\)
maximum flux density

Eddy-current loss rises with the square of frequency, far faster than hysteresis loss, so high-order harmonics can be especially important even when their flux magnitude is small. Since \(f_h=h f_0\), frequency-dependent losses grow with harmonic order — another reason harmonic heating cannot be judged from THD alone; the individual spectrum matters. Conceptually the total iron loss is \(P_{iron}=P_{hyst}+P_{eddy}\). In detailed studies, manufacturers may need to confirm acceptable harmonic loading, since actual losses depend on construction, core material, winding design, cooling and temperature limits.

Section 4

Dielectric and insulation stress

Harmonics increase dielectric losses in capacitors, cables and insulation. In an ideal capacitor the current leads the voltage by exactly \(90^\circ\); in a real dielectric there is a small loss angle \(\delta\), and the dielectric loss is:

\[ P_d \approx \omega C V^2 \tan\delta \]
\(P_d\)
dielectric loss
\(\omega\)
angular frequency
\(C\)
capacitance
\(V\)
applied voltage
\(\tan\delta\)
dielectric loss tangent

At harmonic order \(h\), with \(\omega_h=h\omega_0\) and \(\tan\delta\) roughly constant:

\[ P_{d,h} \approx h\,\omega_0 C V_h^2 \tan\delta \]
\(P_{d,h}\)
dielectric loss at harmonic order \(h\)
\(V_h\)
harmonic voltage at order \(h\)
\(\omega_0\)
fundamental angular frequency

so dielectric loss grows with frequency and with the square of the harmonic voltage. Harmonics can also raise the peak voltage; insulation is stressed by peaks, not only by RMS. A distorted waveform may have a higher crest factor than a sine wave:

\[ CF_V=\frac{V_{peak}}{V_{rms}} \qquad (\text{pure sine: } CF_V=\sqrt{2}) \]
\(CF_V\)
voltage crest factor
\(V_{peak},V_{rms}\)
peak and RMS voltage

If harmonics raise the peak, insulation stress increases — important for cables, capacitors, transformers, surge arresters, power-electronic equipment and sensitive insulation.

Section 5

Capacitor banks: the most harmonic-sensitive equipment

Capacitor banks are strongly affected by harmonics because capacitive reactance falls with frequency, \(X_C(h)=\dfrac{X_C}{h}\), so a capacitor becomes a lower-impedance path at higher orders and tends to attract harmonic current. The harmonic current through a capacitor is:

\[ I_{C,h}=\frac{V_h}{X_C(h)}=h\,\frac{V_h}{X_C} \]
\(I_{C,h}\)
capacitor current at harmonic order \(h\)
\(V_h\)
harmonic voltage at order \(h\)
\(X_C\)
capacitor reactance at the fundamental frequency

so, for the same harmonic voltage, higher orders drive higher capacitor current. The total RMS current and the harmonic reactive loading are:

\[ I_{C,rms}=\sqrt{\sum_{h=1}^{\infty}I_{C,h}^2} \qquad Q_C=\sum_{h=1}^{\infty} h\left(\frac{V_h}{V_1}\right)^2 Q_{C1} \]
\(I_{C,rms}\)
total RMS capacitor current
\(Q_{C1}\)
capacitor reactive power at the fundamental
\(V_1\)
fundamental voltage
Table 1 — Why capacitor banks are vulnerable to harmonics.
Harmonic EffectPractical Consequence
Harmonic current absorptionFuse operation, overheating, reduced life
Dielectric loss increaseInternal heating and insulation ageing
Voltage crest increaseHigher dielectric stress
Parallel resonance with source inductanceVoltage amplification and possible failure
Series resonance with filters or reactorsHigh harmonic current in a tuned path

The most important risk is resonance. A capacitor against the system inductance forms a resonant circuit whose approximate resonant order is:

\[ h_r=\sqrt{\frac{X_C}{X_S}}=\sqrt{\frac{\mathrm{SCC}}{Q_C}} \]
\(h_r\)
resonant harmonic order
\(X_S\)
system reactance at the bus
\(\mathrm{SCC}\)
short-circuit capacity at the capacitor bus
\(Q_C\)
capacitor bank rating
Table 2 — How capacitor size and system strength move resonance.
ChangeEffect
Larger capacitor bankResonance moves to a lower harmonic order
Smaller capacitor bankResonance moves to a higher harmonic order
Stronger systemResonance moves to a higher harmonic order
Weaker systemResonance moves to a lower harmonic order

This is critical because common converter harmonics are low-order — the 5th, 7th, 11th and 13th. If a bank shifts resonance close to one of these, voltage distortion and capacitor current can rise sharply. The amplification can be expressed conceptually as:

\[ A_f=\frac{Z_c}{R_s}, \qquad Z_c=\sqrt{\frac{L}{C}}=\sqrt{X_S X_C} \]
\(A_f\)
amplification factor at resonance
\(Z_c\)
characteristic (surge) impedance of the resonant circuit
\(R_s\)
system damping resistance

Low resistance means low damping and high amplification. A capacitor bank should therefore be assessed not only for fundamental reactive power, but for harmonic current, voltage distortion, resonance, dielectric stress and operating scenarios.

Section 6

Transformers under harmonic loading

Transformers are affected mainly through winding losses, stray losses, core losses and insulation stress. The total load loss is:

\[ P_{load}=P_{cu}+P_{eddy}+P_{stray} \]
\(P_{cu}\)
copper loss (depends on RMS current)
\(P_{eddy}\)
winding eddy-current loss
\(P_{stray}\)
stray-flux loss in tank and structural parts

The winding eddy-current loss is strongly frequency-dependent, increasing roughly with the square of harmonic order:

\[ P_{eddy}=P_{eddy,1}\sum_{h=1}^{\infty}h^{2}\,I_{h,pu}^{2} \]
\(P_{eddy,1}\)
rated winding eddy loss at the fundamental
\(I_{h,pu}\)
harmonic current at order \(h\), per unit of rated current
\(h^{2}\)
the strong frequency weighting that makes high orders critical

This is one of the most important transformer relationships: even a moderate high-order harmonic current can produce large eddy heating because of the \(h^2\) multiplier. The main impacts are:

Table 3 — Main transformer impacts under harmonic loading.
ImpactExplanation
Increased RMS currentHigher copper loss
Increased winding eddy-current lossStrong frequency dependence, often critical
Increased stray-flux lossHeating in tank, clamps and structural parts
Increased core lossHysteresis and eddy-current losses rise
Increased neutral currentTriplen harmonics may circulate or return through the neutral
Insulation stressHigher peak voltage and possible resonance
Acoustic noiseMagnetostriction and harmonic flux components

Winding connection matters too: delta windings give a circulating path for triplen harmonics, grounded wye gives a zero-sequence return path, and ungrounded wye restricts triplen current but may allow phase-to-neutral voltage distortion. For transformer loading the individual spectrum is more useful than THD alone, because loss depends on order:

Transformer harmonic heating is not set by THD alone — it depends on \(I_h\), the order \(h\), the effective resistance \(R_h\), the eddy-loss design, the winding design and the cooling.

Two loads with the same THD can heat a transformer differently if one is dominated by low orders and the other by high orders. Where harmonic loading is significant, transformer derating or a K-rated / harmonic-duty design may be required.

Section 7

Cables, busbars and neutral conductors

Harmonics increase heating in cables and busbars by raising RMS current and because effective resistance rises with frequency:

\[ P=\sum_{h=1}^{\infty}R_h I_h^2 \]
\(P\)
conductor loss
\(R_h\)
effective AC resistance at order \(h\) (incl. skin and proximity effects)
\(I_h\)
current at harmonic order \(h\)

Neutral conductors need special attention in low-voltage systems with many single-phase nonlinear loads. Triplen harmonics — especially the 3rd — are zero-sequence: balanced fundamental phase currents cancel in the neutral, but triplen currents add:

\[ I_{N,3} \approx 3\,I_{3,\text{phase}} \]
\(I_{N,3}\)
3rd-harmonic neutral current
\(I_{3,\text{phase}}\)
3rd-harmonic current per phase

so the neutral current can exceed the phase current even with balanced phase loads. This is especially important for:

Table 4 — Installations prone to triplen neutral current.
Installation TypeReason
Offices and commercial buildingsMany single-phase switched-mode power supplies
Data centresHigh density of electronic loads
LED lighting installationsElectronic drivers
EV charging installationsPower-electronic converters
Industrial panelsMixed single-phase nonlinear loads

Neutral sizing, thermal assessment, harmonic filtering and load balancing should therefore be considered.

Section 8

Rotating machines and generators

Rotating machines are affected by harmonic currents and voltages through extra losses, heating, torque pulsation and vibration. Positive-sequence harmonics produce a field rotating with the fundamental; negative-sequence harmonics produce a field rotating against it. These fields interact with the rotor and cause heating and torque pulsation. The sequence follows the order:

Table 5 — Harmonic sequence by order, with examples.
Harmonic OrderSequenceExample Orders
\(h=3n+1\)Positive sequence7th, 13th
\(h=3n-1\)Negative sequence5th, 11th
\(h=3n\)Zero sequence3rd, 9th

Negative-sequence currents are particularly important for generators and motors because they induce rotor currents at frequencies that can cause severe heating. For generators, the negative-sequence withstand is often given as an \(I_2^2 t\) thermal capability:

\[ I_2^{2}\,t = K \]
\(I_2\)
negative-sequence current
\(t\)
duration
\(K\)
machine-dependent thermal constant (from the manufacturer or standard)

Harmonics also produce pulsating torques, which can cause vibration, noise, mechanical stress and interaction with shaft torsional modes — if a harmonic torque frequency is near a mechanical natural frequency, torsional resonance may occur. The practical risks are:

Table 6 — Practical harmonic risks for rotating machines.
RiskExplanation
Additional copper lossHarmonic RMS current increases stator heating
Rotor heatingNegative-sequence components induce rotor currents
Iron loss increaseHarmonic flux increases core losses
Torque pulsationHarmonic fields interact with the fundamental
Vibration and noisePulsating electromagnetic torque
Shaft stressPossible torsional interaction
Reduced efficiencyAdditional electrical and mechanical losses

For generators and large motors the harmonic withstand should not be assumed — manufacturer confirmation is often required, especially with converter loads, HVDC, large drives or unbalanced harmonic conditions.

Section 9

Protection, metering, control and communication

Many protection and control devices measure RMS values, peaks, zero crossings, phase angles or frequency components — all of which distortion can change. Protection may be affected in several ways:

Table 7 — Possible harmonic effects on protection.
EquipmentPossible Harmonic Effect
Overcurrent relaysIncorrect RMS or peak response depending on measurement method
Earth-fault relaysSensitivity to zero-sequence and triplen harmonics
Distance relaysIncorrect impedance estimation under distorted voltage/current
Differential relaysHarmonic restraint or blocking may be affected
Circuit breakersInterruption affected by waveform distortion and recovery voltage
Voltage relaysFalse operation from distorted RMS or peak voltage

Metering also responds differently to non-sinusoidal waveforms: true-RMS meters generally perform better than average-responding meters, but accuracy still depends on bandwidth, crest-factor capability and harmonic content. Electronic controls, synchronising and timing circuits rely on clean voltage zero crossings, which distortion can shift — causing timing errors. Sensitive equipment can experience:

Table 8 — Effects on sensitive equipment.
EffectExample
MaloperationIncorrect control triggering
Nuisance trippingProtection or electronic controls operate incorrectly
Communication interferenceHarmonic coupling into signal circuits
Data errorsSensitive electronics affected by a distorted supply
Reduced lifeThermal or dielectric stress in components

Harmonic currents can also couple inductively into communication circuits — historically a telephone-interference concern where power and signal circuits run close together. The effect depends on the harmonic magnitude \(I_h\) and order \(h\), the circuit geometry and separation, screening and the soil return path; higher-frequency harmonics tend to couple more strongly, and weighted indices (telephone interference factors) are used where relevant. Interference is therefore not governed by total current distortion alone.

Section 10

Assessing harmonic effects in practice

A practical impact assessment considers both emission and equipment susceptibility:

Table 9 — A practical harmonic-impact assessment.
StepPurpose
Identify harmonic sourcesDetermine the likely harmonic-producing equipment
Collect harmonic spectraEstablish \(I_h\), \(V_h\), phase angle and operating range
Identify capacitor banks and filtersCheck resonance and harmonic loading
Model network impedance vs frequencyIdentify amplification points
Calculate harmonic power flowEstimate bus voltages and branch harmonic currents
Check voltage distortionCompare individual harmonics and THD with limits
Check equipment loadingCapacitors, transformers, cables, motors and generators
Check operating scenariosNormal, outage, minimum fault level, capacitor switching
Review mitigationReactors, filters, equipment derating or design change

IEEE 519 is commonly used to define harmonic distortion limits at the PCC; IEC TR 61000-3-6 gives guidance for allocating emission limits to distorting installations on MV, HV and EHV systems; and CIGRE guidance is useful for network modelling, particularly frequency-domain harmonic impedance and power-flow studies. The key point: compliance at the PCC does not guarantee that every item inside the installation is safe — internal resonance, capacitor overloading, transformer heating or neutral overloading may still occur. Both PCC compliance and internal equipment duty must be checked.

Section 11

Practical design and mitigation

Table 10 — Main harmonic mitigation options.
Mitigation MethodPurpose
Detuned capacitor banksPrevent resonance at characteristic harmonic orders
Passive harmonic filtersProvide low-impedance paths for selected harmonics
Active harmonic filtersInject compensating harmonic currents
Multi-pulse convertersReduce lower-order characteristic harmonics
Phase-shifting transformersCancel selected harmonic orders
Line reactors or DC chokesSmooth converter current and reduce harmonic magnitude
Transformer deratingReduce thermal loading under harmonic current
Oversized neutralsManage triplen harmonic current
Separation and screeningReduce communication interference
Operating restrictionsAvoid resonance-prone switching combinations

A detuned capacitor bank is often used instead of a plain bank where nonlinear loads are present: a series reactor shifts the bank tuning frequency below the dominant harmonic order — usually below the 5th in many industrial systems — reducing the risk of parallel resonance with the supply and limiting the harmonic current absorbed by the capacitor. The design must be checked carefully, because a filter or detuned bank is itself a frequency-dependent device: it can solve one resonance problem and create another if not correctly designed.

Key message

Harmonics affect power systems mainly by increasing losses, heating, voltage peaks, insulation stress and operational disturbance. Capacitors are vulnerable because their impedance falls with frequency and they can resonate with system inductance; transformers because winding eddy and stray losses rise strongly with order; cables and neutrals through higher RMS current, skin/proximity effects and triplen summation; machines through heating, negative-sequence effects and torque pulsation; and protection, metering, control and communication because harmonics distort the quantities they rely on. The central conclusion is that harmonic distortion is both an emission problem and an equipment-duty problem: a system can meet the PCC voltage limit yet still overstress internal equipment. For design, keep \(V_h=Z_h I_h\) in mind — the source sets the current, the network sets how much voltage distortion results, and the equipment sets how much can be tolerated. Good harmonic engineering combines source control, network frequency-response assessment, equipment-duty verification and appropriate mitigation.

Two-Part Technical Series

Harmonic Sources and Effects

A two-part guide to power-system harmonics — where they come from and the signature of each source, and how that distortion heats, stresses and disturbs the equipment it reaches.

Part Two Reading now

Effects on Power System Equipment

How harmonics heat and stress equipment — capacitors, transformers, cables, neutrals, machines, protection and metering — and how impact is assessed and mitigated.

Series progress 2 of 2